Chillers Types and Terms

Chiller Types

  • Air cooled chillers, the most common chiller type, require little maintenance. However, because of the need for high condensing temperatures ranging from 120° F to 140° F, air cooled chillers require more power to operate.
  • Central chilled water units consist of air handling units fitted with chilled water coils and are utilized in air condition systems.
  • Cooling systems are used to remove heat from an area.
  • Dedicated-process chillers operate year-round and are designed to provide specific, capacity-matched cooling protection and proper temperature/water flow. Dedicated-process chillers are the best choice for medical applications.
  • Evaporative cooled chillers are uncommon but highly efficient liquid chillers. Evaporative chillers maintain the lowest condensing temperatures, which range from 85° F to 105° F.
  • Fluid chillers provide process cooling using a secondary fluid.
  • HVAC chillers are often installed outside and are available in centralized and modular designs. HVAC chillers are used in industrial and commercial environments.
  • Industrial chillers are refrigeration systems that are used to chill various liquids in industrial settings.
  • Liquid chillers are refrigeration systems that remove heat from various liquids.
  • Liquid coolers are typically recirculating chiller systems which recycle the same refrigerant liquid within a closed loop.
  • Machine tool chillers lower the temperature of coolant that is used in the cutting zone and recirculate it back to the machine tool in a closed-loop system.
  • Medical chillers are self-contained chillers with higher pressure pumping, temperature stability and microprocessor controls.
  • Portable chillers are self-contained units and are useful in small and/or dedicated applications.
  • Recirculating chillers constantly circulate coolant in a closed loop, retaining high efficiency without wasting water.
  • Water chillers consist of a compressor, condenser and chiller with internal piping and controls all contained within a single unit. The term "water chillers" refers also to an overall package that includes a refrigeration plant, water chiller and air or water cooled condenser.

Chiller Terms

Ambient - The surrounding environment, including temperature, pressure and/or humidity, coming into contact with a system or component.
 
Brine - Mineralized water consisting of sodium chloride, metallic and/or organic contaminants.
 
British Thermal Units (BTU) - A measurement unit reflecting the amount of heat needed to change the temperature of one pound of water one degree Fahrenheit.
 
Capillary Tube - Tube located between the condenser and evaporator that manages the refrigerant flow.
 
Central Chilling System - A chilling system that is self-contained. A central chilling system has more than one unit and more than one compressor but no pump tank set.
 
Chlorofluorocarbon (CFC)
- A gas consisting of chlorine, fluorine and carbon that has been used as a refrigerant in such items as liquid chillers. CFCs cause ozone depletion, because they do not break down upon release into the atmosphere, but mix with ultraviolet light to create carbon dioxide, and eventually ozone-eating chlorine radicals.
 
Coefficient of Performance (COP) - The measurement of a refrigeration system's efficiency that compares the system's cooling ability with the heat input necessary to attain such cooling. COP is calculated by dividing a system's cooling ability by the system's heat input and is expressed in BTU/hr.
 
Compressor - A device that increases pressure on a gas through the act of pumping. Compressors are responsible for the compaction of the vaporized refrigerant to a pressure level suitable for liquification, which occurs in the condenser.

Condenser - A device that removes heat via forced air, water coil, etc., in order to convert a high pressure gas into a lower pressure liquid. Condensers remove heat from the compressed vaporized refrigerant, at which point, the refrigerant returns to a liquid state.

Control Center - The central part of a refrigeration system in which the system is operated and maintained.
 
Coolant - A liquid used to remove heat.
 
Energy Efficiency Rating (EER) - Indicates the efficiency of an air conditioner or cooling system by comparing the amount of energy needed to produce cooling with the quality of the system's cooling ability and is calculated by dividing the system's BTU by its wattage. For example, if a cooling system maintains 20,000 BTUs and uses 1,500 watts, the system's energy efficient rating would equal 13.3.
 
Evaporator - Consists of a tube inside which the refrigerant soaks up heat from it surroundings, boils and changes to a vapor.
 
Expansion Valve - Mechanism located between the evaporator and condenser that controls the refrigerant flow into the evaporator and controls the temperature of the evaporator.
 
Filter Drier - Removes moisture and contaminants from vaporized refrigerants.
 
Heat Exchanger - A device that transfers heat from one fluid to another without mixing the fluids. (www.heatexchangers.org)
 
Hydrochlorofluorocarbon (HCFC)
- A substance containing chlorine, fluorine, carbon and hydrogen that is used as an alternative to CFCs as a refrigerant and a propellant. HCFCs produce fewer effects on than ozone layer than CFCs do.
 
Hydrofluorocarbon (HFC)
- A substance containing hydrogen, fluorine and carbon that is used to replace CFCs and HCFCs because of HFCs lack of effect on the ozone layer. HFCs produce no ozone depletion because the substance does not contain chlorine, which breaks down the ozone layer.
 
Laser Cooling - A process that utilizes light to cool atoms to a very low temperature.
 
Ozone - A molecule containing three oxygen atoms that absorbs ultraviolet radiation in the stratosphere. Ozone also remains a harmful component of smog and can contribute to lung damage and respiratory problems.
 
Ozone Depletion Potential (ODP) - A relative measurement of a substance's negative effect on the ozone layer as compared to the effects of CFC-11, which has an ODP of 1, on the ozone. For instance, a substance with an ODP of 2 can potentially cause approximately twice the ozone depletion as CFC-11 could.
 
Ozone Layer - Also referred to as the stratospheric ozone, it is the protective atmospheric layer in the stratosphere, located 12-30 miles (20-50 kilometers) above sea level, in which ultraviolet radiation is absorbed.
 
Receiver - The storage area for condensed liquid refrigerants.
 
Refrigerants - Liquids that produce cooling upon evaporation.
 
Refrigeration Ton - Unit equal to 12,000 BTUs that refers to the size of the chiller unit.
 
Sight Glass - A window in a refrigeration system through which specialists can view the inner workings of the system.
 
Solenoid Valve - Mechanism in a refrigeration system that controls the flow of refrigerant, especially into the expansion valve.

Total Equivalent Warning Impact (TEWI) - The total amount of carbon dioxide that a refrigeration system can produce throughout its lifetime.